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Project : WORSLEY ALUMINA EXPANSION EFFICIENCY & GROWTH PROJECT

Mining - Primary And Secondary Processing
Minerals Processing
  Estimated Project Value
$ 1,900,000,000
Address 15 Km South east of
Suburb Collie
State WA
Council Collie
Postcode 6225
Project Type Mine Expansion/Refinery - Upgrade
Development Type New
Status Commenced
Stage Construction
Ownership Private
Notes
Work In Progress
Commence Date 3/3/2011
Completion Date 3/3/2016
Details
  • Development comprises two parts.
  • Expansion of the existing bauxite mining activities and an upgrade of the refinery.
  • Mining will expand into the Saddleback, Marradong, Hotham North, East Quindanning, Morgans, Hotham North Extension, Central and Brookton mining envelopes.
  • Throughput will expand to 16.5 Mtpa.
  • The expansion of mining activities will involve the addition of three new primary crushers and a new crushed ore stockpile will be needed next to the existing secondary crusher to provide extra surge material to feed the overland bauxite conveyor.
  • Additional conveyors include a 34 km extension from the Hotham North mining envelope which will cross both the Albany Highway and the Wandering-North Bannister road, a 16 Km spur from the south east of the Central mining envelope to the Luptons mining envelope and lastly a 28 Km extension from the Central mining envelope to the Brookton mining envelope.
  • Additional bauxite conveyors spurs and haul truck transport may be needed in the future.
  • Refinery expansion will involve an increase in the Bauxite stockpile of 0.5 Mt.
  • At the Milling and Digestion plant an additional mill, an additional desilication tank and eight new slurry heaters will be required.
  • At the Seperation plant, an extension of the residue washing tanks and an expansion of capacity of the causticiser circuit.
  • At the Calcination plant an additional gas fired calciner with bag house with a new hydrate filtration building.
  • Addition of a coal-fired co-generation facility with bag house designed to produce 350 tonnes of steam per hour (equivalent to 204 Mw) and 35 Mw of electrical power.
 
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