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Project : PILBARA IRON ORE & INFRASTRUCTURE PROJECT - ORE PREPERATION PLANT

Mining - Primary And Secondary Processing
Minerals Processing
  Estimated Project Value
$ 325,000,000
Address Cloud Break Mine Site, Pilbara area via
Suburb Newman
State WA
Council East Pilbara
Postcode 6753
Project Type Ore Preperation Plant
Development Type New
Status Firm
Stage Site Preparation in Progress
Ownership Private
Notes
Earthworks In Progress Additional Suppliers Named
Site Area 240
Commence Date 5/2/2007
Completion Date 6/11/2007
Details
  • Ore Preparation Plant (OPP) is to comprise a crushing and screening operations.
  • The facilities include a screen house, crushers, stockpiles and trainloader.
  • The operation will process ore transported by a conveyor firstly to a portable crusher and sizer located at the operating face of the Cloud Break mine.
  • When the ROM ore has been crushed and sized it will be transported via a conveyor to the screener and crusher.
  • Ore will be sorted into super value fines, high grade fines, high grade lump and lower grade ore.
  • The first three types of ore will be conveyed to the train loading station and shipped to Port Hedland.
  • The low grade will be stockpiled for the future when the Christmas Creek Beneficiation Plant is constructed.
  • Operating facilities at the plant will comprise a Sample Tester, Plant/Workshop store, Communication Tower, High Voltage Switchyard, Sewage Treatment Plant, Potable Water Plant including a Water Tank, Temporary Diesel Power Station, Control Room, Workshops, Laboratories, Amenities area, OPP Administration area including a Store, Laboratory, Emergency Response Centre and Administration building, Mining administration area, Car Parks, two Fuel Farms and a Vehicle Washdown Facility including a washdown slab and an oil separator and automated facilities.
  • A desliming plant will also be constructed.
  • Future expansion of the OPP will include a Desand Plant and associated infrastructure.
  • The developer is currently designing the Desanding plant.
  • Earthworks are in progress and concrete works will commence December 2006.
  • Construction stages of the OPP will occur in this order.
  • Firstly, Bulk materials handling areas for the crushing and screening plant, vault (which contains the conveyor running under the stockpiles) and access tracks.
  • Secondly, relocation of excess material to laydown areas.
  • Thirdly, mobilisation for construction of associated infrastructure.
  • Fourthly, detailed excavation and civil works including concreting.
  • Lastly, completion of structural, mechanical, piping and electrical instrumentation works.
  • Part of the initial construction works will be the building of a concrete batching plant which will be dismantled when work is completed at the site.
  • New contract lets include Ludowici Limited have the contract to supply OPP screens, Ausclad Group are fabricating the screenhouse structural steel.
  • The Temporary Diesel Plant will be constructed by Alinta Energy.
  • This will operate until they have expanded the Newman Power Station, construct an overhead 220 kV power line to the OPP and install a 11 kV distribution system at the OPP.
  • The 1200 kL Fuel Storage System will be a BOO contract with British Petroleum.
  • FFE Minerals have won the contract to design, manufacture, install and commission ten Excel 1100 crushers.
  • The contract has been split between the FFE Minerals (USA) Inc who will manufacture and deliver the crushers to Australia.
  • FFE Minerals (Australia) Pty Ltd will assembly and install the crushers.
  • The crushers are to be delivered between February 2007 and November 2007.
  • Construction workforce will be 900 persons at peak construction time and 200 persons will the operate the facility.
 
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