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List of Mining - Primary And Secondary Processing Projects
ALCAN GOVE BAUXITE OPERATIONS - REFINERY EXPANSION - INFRASTRUCTURE
Mining - Primary And Secondary Processing (Minerals Processing) New project at Gove Peninsula, North West Arnhem Land via, Nhulunbuy, NT 0880. This type is Infrastructure with Private ownership. Refinery expansion will increase production from a current 2 Mt/y to 3.8Mt/y in 2007. All new process areas will be concrete bunded with sumps installed. Stormwater drainage and utilities will be extended to all new areas and facilities. The existing sewerage treatment facility will be upgraded by the addition of seperate reticulation and package sewerage plants. Proposed expansion includes stockpiling and handling. Bauxite will not be exported from Gove anymore but will be directed to the refinery. Stockpile sizes will remain the same, but stacker and feed conveyor systems will be upgraded or replaced and the refinery reclaimer will also be replaced. Three new grinding mills will be installed to replace the old rod and ball mills. One new mill slurry tank and pump transfer system together with one train of indirect mill slurry equipment will be installed. The heated feed will now be processed in a new high temperature double digestion process. A third low temperature digestion plant will be installed, as well as deep-cone thickners and high pressure pumps. The mud and liquor residue will be seperated in pressure decanters and processed through a train of new high rate washers and a single train of five deep cone thickners. The existing washers and thickners will be used for storage of residue liquids. Some will be demolished. Six new vertical pressure filters will be installed in a new security filtation area to process most of the turbid liquor flow from the thickners. Agglomeration precipitators and growth precipitators will be added to increase capacity as well as two interstage cooling facilities will be installed on each growth precipitator train. Flash vessels and a barometric condenser will be installed using cooling water from new cooling towers. A new hydrocyclone classification system with three classification stages allowing three different sized hydrate streams to be produced will be installed. A new filtration area and equipment will be installed to conduct filtration of various hydrate streams. Equipment will include six drum filters, vacum pumps and air blowers. Three new stationary calciners will be installed in conjunction with new hydrate conveyors and upgraded aluminia transfer systems. A new evaporation plant will be installed as well as cooling towers for vapour removal in the last three flash stages. Lime plant capacity will be increased from 140 t/h to 200 t/h by installing a new burner system and modifying the kiln's internal geometry. A new burnt lime storage silo will be installed. The existing power station will be converted from fuel oil to gas that will involve a new boiler and associated turbine units. The neutralisation plant will include a mixing tank and two thickners in a bunded area. New liquor purification plant will be constructed involving two seperate plants for the mixing and drying stage.
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FOSTERVILLE GOLD OPERATIONS
Processing Facility project at Near Fosterville 20 km northeast of, Bendigo, VIC 3550 in the Mining - Primary And Secondary Processing (Minerals Processing). Gold Fields Ltd's BIOX process has been selected as the preferred technology for the treatment of Fosterville mineralisation. BIOX is a patented bacterial process designed to break down the suphide lattcie that contains the gold in the Fosterville mineralisation, enabling subsequent extraction by conventional cyanidation.
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WHIM CREEK COPPER PROJECT
Infrastructure project at Via, Whim Creek, WA 6718 In The Council Area Of City Of Karratha of Private. Crushing & stacking facilities, site layout, crusher area works. Surplus plant from Girilambone to be utilised. A conventional SX-EW operation.
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RAV 8 NICKEL OPERATIONS - RESOURCE
Mine - Nickel project at North east of, Ravensthorpe, WA 6346 In The Council Area Of Ravensthorpe of Private. A mining study has identified economic ore in close proximity to the existing mine infrastructure. A program of underground mining has commenced for 3 months and then an evaluation study will be conducted.
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DUKETON REGIONAL GOLD PROJECT - MOOLART WELL
Resource - Gold project at 100 km North of, Laverton, WA 6440 In The Council Area Of Laverton of Private. The new estimate is 25 095kt at 0.46g/t for 375koz Au. The mining method have been chosen to best suit the style of gold mineralisation and provide the optimal movement rates: excavator and haul trucks. The developer will be manager for the mining-related construction activities (including ROM pad and haul road construction), maintenance during mining operations and the supply of lighting and pumping equipment. The process plant will comprise crushing, crushed ore stockpile and reclaim facility, grinding, gravity separations, leach and CIL adsorption, elution and regeneration and a gold room. The treatment plant is designed for a nominal 300tph milling rate and capacity of 2 000 000 tonnes per year. Run of mine (ROM) ore will be fed to the crushing plant at a design rate of 408tph and stored on the crushed ore stockpile. A maximum capacity of 450 tph has been allowed within the crushing circuit to cater for softer or and increased mill throughput. A gravity separation circuit is included in the design to enhance the recovery of gold that concentrates in the cyclone underflow system. The leach and CIL adsorption circuit design is based on the mill feed grade of 2.0 g/t Au and 20% gravity gold recovery. Tailings will be thickened using a high rate thickener with the underflow being pumped to the tailings storage facility (TSF). Water shall be reclaimed via a central decant and returned to the process facility. gold recovery by electrowinning. Dore and gold bearing product will be stored in the secure goldroom which has electronic surveillance systems installed. Raw water will be supplied from the mine dewatering network or from dedicated bores. Process water will be stored adjacent to the plant in a polyethylene lined process water dam. The following reagents will be required in the process and suitable systems for storage and controlled dosing have been provided in the process design: sodium cyanide, oxygen, quicklime, sodium hydroxide (Caustic Soda) and hydrochloric acid. The process facility will be controlled from PC based HMI systems located in the two control rooms for all other operations. Other infrastructure to include mine access roads (29kms new and approximately 90km upgrade), airstrip (suitable for Dash 8 100 - 36 persons), accommodation camp (140 persons), borefield, earthworks for process plant, accommodation camp, access road and access tracks, mechanical infrastructure for the process plant including potable water supply, sewerage treatment plants (camp and process plant), RO plant (potable water), process plant buildings and workshop, power station and light vehicle fuel storage facility and site communication system, administration offices, workshops and stores, mechanical infrastructure for the mine including fuel storage facility, heavy vehicle workshop and stores, heavy vehicle wash bay, tailings storage facility (TSF), electrical power supply via diesel operated power station (Build/Own/Operate) and light mobile vehicles.
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CAROSUE DAM GOLD OPERATIONS - PROCESSING PLANT UPGRADE STAGE 2
Mining - Primary And Secondary Processing (Minerals Processing) project at 80 km south of, Laverton, WA 6440 for New. Expansion involving staged upgrade of the processing facility. Stage 1 expansion from 2.4 million tonnes per annum (Mtpa) to 3.2 Mtpa by installing 2 x 5HP crushers for a 3rd crushing circuit, a new screenhouse & additional tankage. Stage 2 increase to 4Mtpa through an additional ball mill running in series or parallel with the existing 4.5MW mill. Initial feed from a cut back at Whirling Dervish pit involving removal of 7 million cubic metres overburden. Other sources to be ore blended from the Whirling Dervish, Wallbrook & Million Dollar pits along with ore blended from the Red October, Deep South & Whirling Dervish underground mines.
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KOGAN CREEK POWER STATION PROJECT - CONCRETE & FINISHING WORKS
New project of Mining - Primary And Secondary Processing (Civil works at processing facilities) project at 9 km south of, Brigalow, QLD 4412. Procurement, (fabrication) and erection of: 36,500 m³ concrete for foundations, walls, columns, ceilings and turbine foundation. 3,500 to reinforcement, 49,000 m² formwork for foundations, walls, columns, ceilings and turbine foundation. 1,570 m³ Brickwork 17,5 cm to 36,5 cm thickness, 600 m² Brickwork 12 cm thickness, 8,770 m² Plastering of walls, columns, ceilings, 24,300 m² Painting of walls, columns, ceilings, 2,150 m² Ceramic tiles for walls and floors, 2,200 m² Carpet tiles / linoleum flexible sheets, 2,000 m² Suspended ceilings, 350 m² Raised floors, 210 No Toilets, washbasins, showers, urinal.
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WHITE RANGE GOLD OPERATIONS - RESOURCE
Mining - Primary And Secondary Processing (Minerals Processing) project In The Alice Springs Town Council Area of Private ownership. Orex will construct a new leach pad to treat the residual stockpile of ore. The December Quarter 2006 saw the mine produce 346 ounces of gold. At present Orex is shifting over 7000 tonnes of ore @ 2 g/t au for leaching.
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DARWIN EAST ARM WHARF - FIRE PROTECTION
Mining - Primary And Secondary Processing (Minerals Processing) New project at East Arm Wharf, Darwin, NT 0800. This type is Fire Protection-Design/Supply/Install/Commission Fire Fighting Equipment with Private ownership. Design, supply, install and commissioning of a fully operational wharf-based fire protection system for bulk liquid vessel loading and unloading operations.
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LIDDELL POWER STATION - MAINTENANCE CONTRACT
Currently at the Construction stage In Muswellbrook is a project estimated to be $ 500000. This project The work covered by this specification generally encompasses the inspection, reporting, repairs, routine maintenance and emergency breakdown work on the Liddell Coal handling Plant and Hunter Valley gas Turbines for a period of two years.
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SARAJI COAL MINE THICKNER PLANT CONVERSION
Mining - Primary And Secondary Processing (Civil works at processing facilities) project In The Isaac Regional Council Area of Private ownership. A 35m thickner plant was installed in 2004 and will be upgraded to improve efficiency of tailings disposal. Work comprises the design, removal of existing equipment, civil construction, installation of the high rate thickner. Associated works involve piping, pumps, structural and mechanical works. Electrical installation and recommissioning are also part of the work.
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MOUNT ISA MINE COPPER SMELTER - EXPANSION STAGE TWO
Mining - Primary And Secondary Processing (Minerals Processing) New project at At, Mount Isa, QLD 4825. This type is Smelter Expansion - Stage 2 with Private ownership. The copper smelter's capacity will be upgraded from 280,000 to 300,000 kt anode. This will involve the installation of a slag clearing furnance, converter slag crushing plant and two new oxygen plants. As part of the upgrade, the Townsville copper refinery capacity will be upgraded from 280,000 to 300,000 kt cathode.
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IRON ORE PAID GROWTH 4 PROJECT - CAR DUMPER WORK PACKAGE 4N08
Mining - Primary And Secondary Processing (Minerals Processing) project at Newman Hub, Newman, WA 6753 for New. A new single rotating cell car dumper located inside of the main rail loop, north of the existing OB29 TLO. A trade approved train weighbridge will be installed on both sides of the Car Dumper. There is a receival hopper complete with an apron feeder 51FE010 below the car dumper. The feeder discharges to a reclaim conveyor that lifts the ore to the surface. The reclaim conveyor 51CV010 discharges to the surge stockpile stacker conveyor 51CV020. The surge stockpile stacker conveyor also received ore from the supply conveyor 41CV030 from the NHG/Bene supply. Thus, all the ore sources are discharged to the surge stockpile together. There is sample extraction at the head of the car dumper conveyor which includes a sample cutter, apron feeder and primary increment crusher (SPB lump size being too big to be handled by a modular sample station). The sample extraction will be linked to a new sample stations. The car dumper has dedicated dust extraction/scrubber and ventilation systems comprising ducting, fans, scrubbers and pumps. The key criteria for the Car Dumper and discharge are 27Mtpa, discharge rate is 6,500tph. Samples will be taken on a time based system. A lot is defined as one shuttle load. The final sample collection will be in buckets on carousels containing approximately 7.5kg per lot. The sample station will have divisions down to quaternary cutting for chemical sampling. Metallurgical samples can be collected as and when required. The sample station is of a single modular design similar to those for as stacked sampling. The key criteria for the SOB Sample Station has a design capacity of 27Mtpa. Surge Stockpile will receive ore from NHG No 2 Plant, the Bene Plant and the SOB Car Dumper. The stockpile comprises one pile, with a live capacity of 15,000 ton minimum. There is gravity reclaim from the stockpile through two draw-down hopper openings in the roof of the reclaim ton. The hoppers are each located over an apron feeder that discharges to the plant feed conveyor 51CV020. The stockpile live volumne and feeder capacities are sized to produce a smooth head feed to the screening/crushing process plant. There are dust suppression cannon around the stockpile as well as dust suppression sprays at the head of the stacking conveyor. High pressure water for the cannon will come from the stockyard high pressure distribution. The key criteria for the Surge Stockpile is 58Mtpa.
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IRON ORE RAPID GROWTH 4 PROJECT - TRAIN LOAD OUT
Iron Ore Rapid Growth 4 Project - Train Load Out is currently at the Planning stage, valued at about $ 100000000 it is The new TLO facility will match the existing train load-out plant for through train capacity at 58Mtpa. The new TLO will comprise a new section of rail passing through a single tunnel that has two loading vaults. Each vault is located under a discrete stockpile, each with a minimum 25,000 live capacity. These stockpiles will be product specific, one for lump and one for fines, to eliminate product cross-contamination. Each stockpile will be built and maintained by a fixed stacker conveyor, fed from the diverter transfer station at the head of the stockyard reclaim conveyor (the transfer station and stacker conveyors are part of work pack 4N0). The conveyors will discharge from fixed cantilever booms. Dust suppression sprays will be mounted at the head of each conveyor discharge. The spray system will be complete with break tank and pumps for the high pressure for the spray canon. The TLO will have dedicated dust extraction/collection and ventilation systems for each of the vaults. Each of the dust systems will comprise dust hoods, ducting, wet scrubbers, extraction fans, seal tank, circulation pumps, sump tanks, pumps and associated pipe work. The complete tunnel with the vaults will have a vault ventilation system complete with fans, ducting, discharge registers and intake silencers. The stockpiles and stacker conveyors will have dust suppression sprays. Process water will be supplied for dust suppression and dust extraction scrubbers. The dust suppression spray system comprises piping, water cannon and controls.
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WILPINJONG COAL OPERATIONS EXPANSION
A project in the NSW Within Mid Western Regional. A project at the existing open-cut mine to expand Run-of-Mine (RoM) coal production from 13million tonnes per annum (Mtpa) to 15Mtpa for 12Mtpa per annum of washed & unwashed product coal to be railed to domestic power customers & a port for export. To involve a 7m extension to the coal handling & preparation plant (CHPP) building to accommodate a capacity increase to 1200tonnes per hour (tph). Associated upgrading of the coal handling & stockpiling system to include an additional ROM hopper with associated sizing station & raw coal conveyor & stacker plus an additional product coal stockpile with associated stacking conveyor & reclaim conveyor. Other work to include minor earthworks, conveyors, transfer stations & relocation of site roads.
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STRATFORD COAL OPERATIONS - CHPP UPGRADE
Coal Handling & Preparation Plant ? Upgrade project at 3364 Bucketts Way, Stratford, NSW 2422 In The Council Area Of Gloucester of Private. Upgrade of the Stratford coal handling & preparation plant (CHPP) to 5million tonnes per annum (Mtpa) to accommodate planned increased mining production of 3.5Mtpa approx. To include an increase to the flotation & filtration capacity.
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GEORGINA BASIN PHOSPHATE PROJECT - FERTILISER COMPLEX
Mining - Primary And Secondary Processing (Minerals Processing) project at MICA CREEK 10km south of, Gunpowder, QLD 4825 for New. Chemical processing including a 1600ktpa sulphuric acid plant, a 600ktpa phosphoric acid plant, a 1200ktpa Di/Mono Ammonium Phosphate (DAP/MAP) plant & a 30ktpa aluminium fluoride plant. Associated utilities & facilities.
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GROOTE EYELANDT MANGANESE OPERATIONS EXPANSION
Mining - Primary And Secondary Processing (Minerals Processing) project at At, Groote Eylandt, NT 0822 for New. Part of a project to expand production from 4.2 million tonnes per annum (Mtpa) to 4.8Mtpa along with road & port capacity to 5.9Mtpa. Processing plant upgrade to include replacement of desliming screens with banana screens & a new lump bypass facility in the heavy media circuit. Replacement of stacker & hopper cars at the port stockpile. Increase of the ship loading conveyor & road train receival capacities. Upgrade of 2 intersections on the Rowell Highway.
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CURTIS ISLAND LNG (QCLNG) PROJECT - GAS FIELD DEVELOPMENT - PROCESSING FACILITIES
Mining - Primary And Secondary Processing (Coal Processing) project for New development. Construction of the balance of 12 field compressor stations (FCS) & 3 central processing plants (CPP). Each FCS will need up to 7ha & will include a flare, up to 8 screw compressors, a water management system including a pond as well as a substation/switchyard if connected to the grid instead of being powered by decentralised gas fired turbines. Associated infrastructure to include access tracks, warehouses, construction camps, operations camps, offices & telecommunication services. Each CPP to need up to 19ha & will include a flare, a tri-ethylene glycol (TEG) unit per compressor, plant gas inlet & export systems, drainage, gas or grid power supply, storage for air, nitrogen, water, chemical & lube oil, office & workshop buildings, switch gear & instrument rooms & access roads. Water separated at the well heads will be gathered separately into ponds/tanks prior to treatment & reuse.
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MULGA ROCK URANIUM PROJECT - PILOT PLANT
Mining - Primary And Secondary Processing (Minerals Processing) project at Via Tropicana Gold Mine access Rd, 120km SE of, Menzies, WA 6436 of Pilot Plant type of New development. For the provision of a pilot plant for metallurgical testwork of bulk samples.
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